Why Choose a Granular Packaging Machine for Flexible Packaging?


You're running a production line for granular products—herbal extracts, sugar, salt, tea, spices, or pharmaceutical granules. Manual filling is slow, inconsistent, and labor-intensive. A Automatic Granule Packing Line solves that problem by automating the entire process: bag making, metering, filling, sealing, cutting, counting, and batch number printing—all in one continuous operation. The DXD-KL900 is designed for precisely this purpose, handling a wide range of granular materials with speed and accuracy. This guide covers the key capabilities—bag size range, production speed, sealing technology, and control features—so you can evaluate whether an automated granule filling system is the right fit for your production line.


What the Machine Actually Does – End-to-End Automation

A granular packaging machine takes loose, free-flowing materials and turns them into finished sachets or pouches, ready for retail or distribution. The DXD-KL900 handles the entire sequence automatically: it forms the bag from a roll of film, measures the precise dose of product, fills it into the formed pouch, seals the pouch on all sides, cuts it to size, counts the finished bags, and prints batch numbers or expiration dates. What used to require multiple operators and separate machines now happens in a single, continuous pass—reducing labor costs, minimizing handling, and improving consistency.

From Film Roll to Finished Sachet

The machine starts with a roll of packaging film—typically multi-layer laminates designed for barrier protection. The film is formed into a tube, filled with the precise amount of product, sealed, and cut into individual sachets. The result is a professional, airtight pouch ready for the shelf.

Types of Products It Can Package

This type of machine is designed for free-flowing granular and powdered materials. Common applications include Chinese medicine granules, sugar, salt, tea, spices, capsules, monosodium glutamate, seeds, desiccant, and other fine particulates. 


Bag Size and Filling Capacity – Matching the Machine to Your Product

The machine handles a wide range of bag sizes and fill volumes. Pouch length ranges from 40-150mm, pouch width from 20-105mm. Filling capacity is 0.5-60 grams per bag. This range covers everything from small sample sachets to larger retail pouches.

Accurate Dosing for Consistent Quality

Precise measurement is critical in nutraceuticals, pharmaceuticals, and food applications. The machine's metering system ensures consistent fill volumes across every bag, reducing waste and ensuring product quality.


Speed and Throughput – Production That Scales With Demand

Production speed directly affects your ability to meet orders. The DXD-KL900 operates at 30-60 cycles per minute, depending on the model and packaging size. At the higher end of the range, a single machine can produce thousands of sachets per hour—enough to supply multiple distribution channels or fulfill large orders.

Stepless Adjustable Speed

The machine features stepless adjustable packaging speed, giving you control over production rate to match downstream processes or operator capability.

Balancing Speed and Quality

Higher speeds don't mean compromised quality. The machine maintains consistent sealing and filling accuracy across the entire speed range, ensuring every sachet meets specifications.


Sealing Technology – Keeping Products Fresh and Secure

Four-side sealing is the gold standard for sachet packaging. It creates a flat, professional-looking pouch with strong, airtight seals on all four edges—critical for products where moisture, oxygen, and light can degrade active ingredients.

Automatic Four-Side Sealing

The DXD-KL900 uses automatic four-side sealing technology, producing sachets that are firm, flat, and consistently sealed. The result is a professional finish that enhances shelf appeal and protects product integrity.

Intelligent Temperature Control Module

The machine features an intelligent temperature controller that maintains precise sealing temperatures. Different packaging films require different sealing temperatures—the Temperature Control Module adapts to various film types, ensuring optimal seals whether you're using PET/AL/PE for oxygen barrier or NY/PE for mechanical strength.


Control and Automation – Precision at Your Fingertips

Modern packaging machines rely on smart controls to maintain consistency and minimize downtime. The DXD-KL900 uses a touch-screen PLC control system for easy operation and monitoring.

Photoelectric Eye for Color Mark Tracking

The machine uses photoelectric eyes to automatically track color marks on the packaging film. This ensures that printed graphics align correctly with the cut and seal, delivering professional-looking sachets every time.

Servo-Driven Precise Motion Control

SanYang's granule packaging machines excel with servo-driven precise motion control. Servo motors provide accurate, repeatable positioning of all machine functions, ensuring consistent bag formation, filling, and sealing across every cycle.

Touch-Screen PLC Operation

The touch-screen interface simplifies setup and monitoring. Operators can adjust parameters, monitor production status, and troubleshoot issues without complex training.

 

 

 


 

Key Specifications to Check

Specification DXD-KL900 Why It Matters
Pouch length 50-150mm Accommodates different bag sizes
Pouch width 20-105mm Flexible packaging formats
Filling capacity 0.5-60g/bag Range of product volumes
Production speed 30-60 cycles/min Determines throughput
Sealing type Four-side sealing Airtight, professional finish
Control system Touch-screen PLC Ease of operation
Drive system Servo-driven Precision and consistency
Mark tracking Photoelectric eye Accurate print alignment

What Production Managers Ask About Granule Packaging Equipment

What bag sizes can this machine handle?
The DXD-WL900E handles pouch lengths from 50-150mm and pouch widths from 20-105mm, covering most standard sachet and pouch formats.

What is the production speed?
The machine operates at 30-60 cycles per minute, depending on the model and packaging size.

What types of products can it package?
The machine is designed for granular including Chinese medicine, sugar, salt, tea, spices, capsules, monosodium glutamate, seeds, desiccant, and other fine particulates.

What sealing technology does it use?
The DXD-WL900E uses automatic four-side sealing with intelligent temperature control for consistent, airtight seals.


Ready to Automate Your Granule Packaging? Let's Match the Right Machine

Selecting a granular packaging machine comes down to three factors: bag size range (match your format), production speed (match your volume), and sealing capability (match your product protection requirements). Contact SanYang Technology for a customized quote → —their team can help you select the right DXD-WL900E configuration for your specific granule packaging needs.

SanYang Technology specializes in the development and manufacturing of packaging machinery for the pharmaceutical, food, and daily chemical industries. The DXD-KL900 Automatic Granule Packing Line features servo-driven precise motion control, automatic four-side sealing, touch-screen PLC control for easy operation, photoelectric eye color mark tracking, and intelligent temperature control. It handles pouch lengths of 50-150mm, pouch widths of 40-105mm, filling capacities of 0.5-60g per bag, and production speeds of 30-60 cycles per minute. Applications include food, pharmaceuticals, chemicals, medical, cosmetics, construction, agrochemicals, and fertilizers. Connect with SanYang Technology to discuss your product specifications, packaging requirements, and production targets.

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